Tone Ring Assembly
Version 15 (J. Simmons, 02/04/2018 10:10 pm)
| 1 | 1 | J. Simmons | h1. Tone Ring Assembly |
|---|---|---|---|
| 2 | 1 | J. Simmons | |
| 3 | 1 | J. Simmons | {{>toc}} |
| 4 | 1 | J. Simmons | |
| 5 | 1 | J. Simmons | h2. Tools |
| 6 | 1 | J. Simmons | |
| 7 | 9 | J. Simmons | * Holoseat Test Stand |
| 8 | 1 | J. Simmons | |
| 9 | 1 | J. Simmons | h2. Materials |
| 10 | 1 | J. Simmons | |
| 11 | 9 | J. Simmons | * (optional) Instant/super glue (prefer Loctite Super Glue Ultragel Control) |
| 12 | 1 | J. Simmons | * (1) 18PTR-01: 18 Pole Tone Ring Base |
| 13 | 2 | J. Simmons | * (1) 18PTR-02: Tone Ring Cover |
| 14 | 9 | J. Simmons | * (36) 18PTR-03: N52 3/16" x 3/16" Neodymium Cylinder Magnets |
| 15 | 1 | J. Simmons | |
| 16 | 1 | J. Simmons | h2. Safety Issues |
| 17 | 2 | J. Simmons | |
| 18 | 9 | J. Simmons | * Use safety glasses when working with small, high powered magnets to avoid eye injury from flying magnets |
| 19 | 13 | J. Simmons | * Be sure to maintain physical control of magnets (those being placed and those already placed) to avoid flying magnets |
| 20 | 2 | J. Simmons | |
| 21 | 1 | J. Simmons | h2. Product |
| 22 | 1 | J. Simmons | |
| 23 | 1 | J. Simmons | HS-03: 18 Pole Tone Ring |
| 24 | 8 | J. Simmons | |
| 25 | 5 | J. Simmons | h2. Procedure |
| 26 | 5 | J. Simmons | |
| 27 | 9 | J. Simmons | h3. 1. Place Magnets |
| 28 | 4 | J. Simmons | |
| 29 | 11 | J. Simmons | # Select a *18PTR-03: N52 3/16" x 3/16" Neodymium Cylinder Magnet* and place it length wise into one of the slots in the *18PTR-01: 18 Pole Tone Ring Base* |
| 30 | 15 | J. Simmons | !step1.1-sm.jpg! |
| 31 | 11 | J. Simmons | # Select another magnet and find its polarity by placing it along the outside edge so that it becomes attracted to the previous magnet |
| 32 | 11 | J. Simmons | # Rotate the magnet from the previous step 180 degrees (so that the pole attracted to the previous magnet is facing out to create a pole pair) and place it in the next slot in the base |
| 33 | 15 | J. Simmons | !step1.3-sm.jpg! |
| 34 | 11 | J. Simmons | # Repeat the previous two steps until the tone ring is fully populated |
| 35 | 15 | J. Simmons | !step1.4-sm.jpg! |
| 36 | 3 | J. Simmons | |
| 37 | 3 | J. Simmons | h3. 3. Verify Magnet Placement |
| 38 | 1 | J. Simmons | |
| 39 | 6 | J. Simmons | # Set up the Holoseat Test Stand |
| 40 | 6 | J. Simmons | ## Ensure the calibrated sensor is attached to the sensor controller |
| 41 | 6 | J. Simmons | ## Ensure the power and USB connections are all configured according to the test stand operating instructions |
| 42 | 6 | J. Simmons | ## Place the new tone ring onto the tone ring adapter |
| 43 | 6 | J. Simmons | # Run test |
| 44 | 6 | J. Simmons | ## Clear the sensor stats |
| 45 | 6 | J. Simmons | ## Run the stepper motor 1 revolution, in a CW direction, at 30 RPM |
| 46 | 6 | J. Simmons | ## Get the sensor stats and verify the number of reported poles is 18 |
| 47 | 3 | J. Simmons | # Remove the tone ring from the tone ring adapter |
| 48 | 1 | J. Simmons | |
| 49 | 7 | J. Simmons | h3. 4. Complete the Tone Ring |
| 50 | 7 | J. Simmons | |
| 51 | 7 | J. Simmons | # Align and place the *18PTR-02: Tone Ring Cover* over the *18PTR-01: 18 Pole Tone Ring Base* |
| 52 | 10 | J. Simmons | # Press the parts firmly to secure the cover to the base |
| 53 | 15 | J. Simmons | !step4.2-sm.jpg! |