Tone Ring Assembly
Version 15 (J. Simmons, 02/04/2018 10:10 pm)
1 | 1 | J. Simmons | h1. Tone Ring Assembly |
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2 | 1 | J. Simmons | |
3 | 1 | J. Simmons | {{>toc}} |
4 | 1 | J. Simmons | |
5 | 1 | J. Simmons | h2. Tools |
6 | 1 | J. Simmons | |
7 | 9 | J. Simmons | * Holoseat Test Stand |
8 | 1 | J. Simmons | |
9 | 1 | J. Simmons | h2. Materials |
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11 | 9 | J. Simmons | * (optional) Instant/super glue (prefer Loctite Super Glue Ultragel Control) |
12 | 1 | J. Simmons | * (1) 18PTR-01: 18 Pole Tone Ring Base |
13 | 2 | J. Simmons | * (1) 18PTR-02: Tone Ring Cover |
14 | 9 | J. Simmons | * (36) 18PTR-03: N52 3/16" x 3/16" Neodymium Cylinder Magnets |
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16 | 1 | J. Simmons | h2. Safety Issues |
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18 | 9 | J. Simmons | * Use safety glasses when working with small, high powered magnets to avoid eye injury from flying magnets |
19 | 13 | J. Simmons | * Be sure to maintain physical control of magnets (those being placed and those already placed) to avoid flying magnets |
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21 | 1 | J. Simmons | h2. Product |
22 | 1 | J. Simmons | |
23 | 1 | J. Simmons | HS-03: 18 Pole Tone Ring |
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25 | 5 | J. Simmons | h2. Procedure |
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27 | 9 | J. Simmons | h3. 1. Place Magnets |
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29 | 11 | J. Simmons | # Select a *18PTR-03: N52 3/16" x 3/16" Neodymium Cylinder Magnet* and place it length wise into one of the slots in the *18PTR-01: 18 Pole Tone Ring Base* |
30 | 15 | J. Simmons | !step1.1-sm.jpg! |
31 | 11 | J. Simmons | # Select another magnet and find its polarity by placing it along the outside edge so that it becomes attracted to the previous magnet |
32 | 11 | J. Simmons | # Rotate the magnet from the previous step 180 degrees (so that the pole attracted to the previous magnet is facing out to create a pole pair) and place it in the next slot in the base |
33 | 15 | J. Simmons | !step1.3-sm.jpg! |
34 | 11 | J. Simmons | # Repeat the previous two steps until the tone ring is fully populated |
35 | 15 | J. Simmons | !step1.4-sm.jpg! |
36 | 3 | J. Simmons | |
37 | 3 | J. Simmons | h3. 3. Verify Magnet Placement |
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39 | 6 | J. Simmons | # Set up the Holoseat Test Stand |
40 | 6 | J. Simmons | ## Ensure the calibrated sensor is attached to the sensor controller |
41 | 6 | J. Simmons | ## Ensure the power and USB connections are all configured according to the test stand operating instructions |
42 | 6 | J. Simmons | ## Place the new tone ring onto the tone ring adapter |
43 | 6 | J. Simmons | # Run test |
44 | 6 | J. Simmons | ## Clear the sensor stats |
45 | 6 | J. Simmons | ## Run the stepper motor 1 revolution, in a CW direction, at 30 RPM |
46 | 6 | J. Simmons | ## Get the sensor stats and verify the number of reported poles is 18 |
47 | 3 | J. Simmons | # Remove the tone ring from the tone ring adapter |
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49 | 7 | J. Simmons | h3. 4. Complete the Tone Ring |
50 | 7 | J. Simmons | |
51 | 7 | J. Simmons | # Align and place the *18PTR-02: Tone Ring Cover* over the *18PTR-01: 18 Pole Tone Ring Base* |
52 | 10 | J. Simmons | # Press the parts firmly to secure the cover to the base |
53 | 15 | J. Simmons | !step4.2-sm.jpg! |