Tone Ring Assembly

Version 13 (J. Simmons, 02/04/2018 09:24 pm)

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h1. Tone Ring Assembly
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h2. Tools
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* Holoseat Test Stand
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h2. Materials
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* (optional) Instant/super glue (prefer Loctite Super Glue Ultragel Control)
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* (1) 18PTR-01: 18 Pole Tone Ring Base
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* (1) 18PTR-02: Tone Ring Cover
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* (36) 18PTR-03: N52 3/16" x 3/16" Neodymium Cylinder Magnets
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h2. Safety Issues
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* Use safety glasses when working with small, high powered magnets to avoid eye injury from flying magnets  
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* Be sure to maintain physical control of magnets (those being placed and those already placed) to avoid flying magnets
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h2. Product
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HS-03: 18 Pole Tone Ring
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h2. Procedure
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h3. 1. Place Magnets
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# Select a *18PTR-03: N52 3/16" x 3/16" Neodymium Cylinder Magnet* and place it length wise into one of the slots in the *18PTR-01: 18 Pole Tone Ring Base*
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# Select another magnet and find its polarity by placing it along the outside edge so that it becomes attracted to the previous magnet
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# Rotate the magnet from the previous step 180 degrees (so that the pole attracted to the previous magnet is facing out to create a pole pair) and place it in the next slot in the base
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# Repeat the previous two steps until the tone ring is fully populated
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h3. 3. Verify Magnet Placement
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# Set up the Holoseat Test Stand
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## Ensure the calibrated sensor is attached to the sensor controller
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## Ensure the power and USB connections are all configured according to the test stand operating instructions
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## Place the new tone ring onto the tone ring adapter
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# Run test
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## Clear the sensor stats
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## Run the stepper motor 1 revolution, in a CW direction, at 30 RPM
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## Get the sensor stats and verify the number of reported poles is 18
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# Remove the tone ring from the tone ring adapter
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h3. 4. Complete the Tone Ring
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# Align and place the *18PTR-02: Tone Ring Cover* over the *18PTR-01: 18 Pole Tone Ring Base*
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# Press the parts firmly to secure the cover to the base
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