Assembly Instructions
Version 12 (J. Simmons, 07/17/2016 03:58 pm)
1 | 1 | J. Simmons | h1. Assembly Instructions |
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2 | 1 | J. Simmons | |
3 | 1 | J. Simmons | {{toc}} |
4 | 4 | J. Simmons | |
5 | 9 | J. Simmons | h2. Introduction |
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7 | 9 | J. Simmons | Below are the assembly instructions for the v0.3 *Holoseat* controller. This version is built using an "AdaFruit Feather 32u4 Basic Proto":https://www.adafruit.com/product/2771. It also includes a remotely mountable sensor board. You will need to use your soldering skills on this build. |
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9 | 9 | J. Simmons | h2. Sensor Board Assembly |
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11 | 9 | J. Simmons | h3. Tools |
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13 | 9 | J. Simmons | * Diagonal Cutters |
14 | 9 | J. Simmons | * Wire Strippers |
15 | 9 | J. Simmons | * Needle Nose Pliers |
16 | 9 | J. Simmons | * Soldering Iron |
17 | 9 | J. Simmons | * Utility Knife |
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19 | 9 | J. Simmons | h3. Materials |
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21 | 9 | J. Simmons | * (1) HS001 - Double-Side Prototype PCB |
22 | 9 | J. Simmons | * (1) HS002 - Category 5e Jack |
23 | 9 | J. Simmons | * (2) HS003 - 750 OHM 1/2W 1% Axial Resistor |
24 | 9 | J. Simmons | * (2) HS004 - OH090U Hall Effect Sensor |
25 | 9 | J. Simmons | * (2) HS005 - Diffused Blue 3mm LED |
26 | 9 | J. Simmons | * Hook up wire |
27 | 9 | J. Simmons | * CAT5 internal wire |
28 | 9 | J. Simmons | * Solder |
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30 | 9 | J. Simmons | h3. Safety Issues |
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32 | 9 | J. Simmons | * Care must be taken when using sharp hand tools to avoid cuts |
33 | 9 | J. Simmons | * Care must be taken when using the soldering iron, the tip is very hot |
34 | 9 | J. Simmons | * Always wear safety glasses while working with soldering irons |
35 | 9 | J. Simmons | * Avoid breathing in the soldering fumes, use a vent or hood if needed to provide adequate ventilation |
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37 | 9 | J. Simmons | h3. Product |
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39 | 9 | J. Simmons | (1) Holoseat Sensor Board |
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41 | 9 | J. Simmons | h3. Procedure |
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43 | 10 | J. Simmons | # Prepare Sensor/LED sub-assemblies |
44 | 10 | J. Simmons | Repeat this procedure twice to assemble (2) *Sensor/LED sub-assemblies* |
45 | 10 | J. Simmons | ## Take (1) *HS004 - OH090U Hall Effect Sensor* and (1) *HS005 - Diffused Blue 3mm LED* from your supplies |
46 | 10 | J. Simmons | !0h090u1-400x302.png! |
47 | 1 | J. Simmons | ## Solder the LED's anode (long leg) to pin 3 of the sensor (the data pin) and solder the LED's cathode (short leg) to pin 2 of the sensor (the ground pin) using the following steps |
48 | 11 | J. Simmons | !led-plus-sensor.png! |
49 | 10 | J. Simmons | ### Align the LED to it sits on top of the sensor with the long leg next to pin 3 and the short leg next to pin 2 |
50 | 10 | J. Simmons | ### Wrap the LED's long leg around pin 3 to create a secure physical connection |
51 | 10 | J. Simmons | ### Wrap the LED's short leg around pin 2 to create a secure physical connection |
52 | 10 | J. Simmons | ### Apply solder to the two joints formed in the steps above to secure the connections between the LED and the sensor |
53 | 10 | J. Simmons | ## Cut approximately 40 cm lengths of black, red, and green hook up wire |
54 | 10 | J. Simmons | ## Strip both ends of the (3) lengths of hookup wire |
55 | 1 | J. Simmons | ## Solder the hookup wire to the ends of the sensor pins (red to pin 1, black to pin 2, and green to pin 3) using the following steps |
56 | 12 | J. Simmons | !led-plus-sensor-and-leads.png! |
57 | 10 | J. Simmons | ### Wrap one end of the red hook up wire around pin 1 to create a secure physical connection |
58 | 10 | J. Simmons | ### Apply solder to the joint formed in the step above to secure the connections between the red hookup wire and pin 1 |
59 | 10 | J. Simmons | ### Wrap one end of the black hook up wire around pin 2 to create a secure physical connection |
60 | 10 | J. Simmons | ### Apply solder to the joint formed in the step above to secure the connections between the black hookup wire and pin 2 |
61 | 10 | J. Simmons | ### Wrap one end of the green hook up wire around pin 3 to create a secure physical connection |
62 | 1 | J. Simmons | ### Apply solder to the joint formed in the step above to secure the connections between the green hookup wire and pin 3 |
63 | 11 | J. Simmons | ## Apply sufficient heat shrink to the three joints to cover them completely |
64 | 11 | J. Simmons | ## Apply larger heat shrink to the three leads made from the hookup wire to complete the *Sensor/LED sub-assembly* |
65 | 11 | J. Simmons | # Prepare the *HS002 - Category 5e Jack* |