Assembly Instructions

Version 10 (J. Simmons, 07/17/2016 03:37 pm)

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h1. Assembly Instructions
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h2. Introduction
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Below are the assembly instructions for the v0.3 *Holoseat* controller.  This version is built using an "AdaFruit Feather 32u4 Basic Proto":https://www.adafruit.com/product/2771.  It also includes a remotely mountable sensor board. You will need to use your soldering skills on this build. 
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h2. Sensor Board Assembly
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h3. Tools
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* Diagonal Cutters
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* Wire Strippers
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* Needle Nose Pliers
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* Soldering Iron
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* Utility Knife
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h3. Materials
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* (1) HS001 - Double-Side Prototype PCB
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* (1) HS002 - Category 5e Jack
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* (2) HS003 - 750 OHM 1/2W 1% Axial Resistor
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* (2) HS004 - OH090U Hall Effect Sensor
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* (2) HS005 - Diffused Blue 3mm LED
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* Hook up wire
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* CAT5 internal wire
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* Solder
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h3. Safety Issues
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* Care must be taken when using sharp hand tools to avoid cuts
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* Care must be taken when using the soldering iron, the tip is very hot
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* Always wear safety glasses while working with soldering irons
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* Avoid breathing in the soldering fumes, use a vent or hood if needed to provide adequate ventilation
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h3. Product
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(1) Holoseat Sensor Board
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h3. Procedure
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# Prepare Sensor/LED sub-assemblies
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Repeat this procedure twice to assemble (2) *Sensor/LED sub-assemblies*
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!led-plus-sensor.png!
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## Take (1) *HS004 - OH090U Hall Effect Sensor* and (1) *HS005 - Diffused Blue 3mm LED* from your supplies
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!0h090u1-400x302.png!
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## Solder the LED's anode (long leg) to pin 3 of the sensor (the data pin) and solder the LED's cathode (short leg) to pin 2 of the sensor (the ground pin) using the following steps
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### Align the LED to it sits on top of the sensor with the long leg next to pin 3 and the short leg next to pin 2
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### Wrap the LED's long leg around pin 3 to create a secure physical connection
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### Wrap the LED's short leg around pin 2 to create a secure physical connection
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### Apply solder to the two joints formed in the steps above to secure the connections between the LED and the sensor
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## Cut approximately 40 cm lengths of black, red, and green hook up wire
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## Strip both ends of the (3) lengths of hookup wire
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## Solder the hookup wire to the ends of the sensor pins (red to pin 1, black to pin 2, and green to pin 3) using the following steps
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### Wrap one end of the red hook up wire around pin 1 to create a secure physical connection
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### Apply solder to the joint formed in the step above to secure the connections between the red hookup wire and pin 1
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### Wrap one end of the black hook up wire around pin 2 to create a secure physical connection
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### Apply solder to the joint formed in the step above to secure the connections between the black hookup wire and pin 2
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### Wrap one end of the green hook up wire around pin 3 to create a secure physical connection
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### Apply solder to the joint formed in the step above to secure the connections between the green hookup wire and pin 3