Controller Assembly
Version 10 (J. Simmons, 06/23/2018 10:27 pm)
| 1 | 1 | J. Simmons | h1. Controller Assembly |
|---|---|---|---|
| 2 | 1 | J. Simmons | |
| 3 | 1 | J. Simmons | {{>toc}} |
| 4 | 1 | J. Simmons | |
| 5 | 1 | J. Simmons | h2. Tools |
| 6 | 1 | J. Simmons | |
| 7 | 2 | J. Simmons | * Holoseat Test Stand with computer to operate it |
| 8 | 2 | J. Simmons | * Soldering iron with stand |
| 9 | 2 | J. Simmons | * Helping hands |
| 10 | 2 | J. Simmons | * Exhaust fan |
| 11 | 2 | J. Simmons | * Flush snips |
| 12 | 2 | J. Simmons | * Safety glasses |
| 13 | 1 | J. Simmons | |
| 14 | 1 | J. Simmons | h2. Materials |
| 15 | 1 | J. Simmons | |
| 16 | 1 | J. Simmons | * Instant/super glue (prefer Loctite Super Glue Ultragel Control) |
| 17 | 2 | J. Simmons | * Solder |
| 18 | 2 | J. Simmons | * (1) HSC-01: Feather |
| 19 | 2 | J. Simmons | * (1) HSC-02: Holoseat Controller Wing |
| 20 | 2 | J. Simmons | * (1) HSC-03: Controller Housing Base |
| 21 | 2 | J. Simmons | * (1) HSC-04: Controller Housing Top |
| 22 | 2 | J. Simmons | * (1) HSC-05: 12 pin header |
| 23 | 2 | J. Simmons | * (1) HSC-06: 16 pin header |
| 24 | 2 | J. Simmons | * (1) HSC-07: Holoseat Custom Key Cap |
| 25 | 2 | J. Simmons | * (1) HSC-08: TRRS Wing |
| 26 | 2 | J. Simmons | * (1) HSC-09: Keyswitch |
| 27 | 2 | J. Simmons | * (1) HSC-10: Controller Housing Mounting Slot |
| 28 | 1 | J. Simmons | |
| 29 | 1 | J. Simmons | h2. Safety Issues |
| 30 | 1 | J. Simmons | |
| 31 | 2 | J. Simmons | * Care must be taken when using the soldering iron, the tip is very hot |
| 32 | 2 | J. Simmons | * Always wear safety glasses while working with soldering irons |
| 33 | 2 | J. Simmons | * Avoid breathing in the soldering fumes, use a vent or hood if needed to provide adequate ventilation |
| 34 | 1 | J. Simmons | |
| 35 | 1 | J. Simmons | h2. Product |
| 36 | 1 | J. Simmons | |
| 37 | 2 | J. Simmons | HS-02: Controller |
| 38 | 1 | J. Simmons | |
| 39 | 1 | J. Simmons | h2. Procedure |
| 40 | 1 | J. Simmons | |
| 41 | 4 | J. Simmons | h3. 1. Prepare Mounting Slot |
| 42 | 4 | J. Simmons | |
| 43 | 5 | J. Simmons | # Do a test fit (without glue) of the *HSC-03: Controller Housing Base* and *HSC-10: Controller Housing Mounting Slot* by sliding the *Controller Housing Base* into the *Controller Housing Mounting Slot* |
| 44 | 9 | J. Simmons | !step1.1-sm.jpg! |
| 45 | 5 | J. Simmons | # Separate the *Controller Housing Base* into the *Controller Housing Mounting Slot* |
| 46 | 9 | J. Simmons | # Apply super glue to the inner perimeter of the *Controller Housing Mounting Slot* where the *Controller Housing Base* will sit, taking care to keep glue out of the cut out for the slot; apply extra super glue to the large raised surface to ensure a strong bond. See yellow lines in image below. |
| 47 | 9 | J. Simmons | !step1.3-sm.jpg! |
| 48 | 5 | J. Simmons | # Slide the *Controller Housing Base* into the *Controller Housing Mounting Slot* and press the pieces together per the glue's instructions (typically 1 minute) |
| 49 | 5 | J. Simmons | # Allow the glue to cure per its instructions |
| 50 | 4 | J. Simmons | |
| 51 | 4 | J. Simmons | h3. 2. Solder Headers to Feather |
| 52 | 4 | J. Simmons | |
| 53 | 4 | J. Simmons | *TBD by Bryan* |
| 54 | 4 | J. Simmons | |
| 55 | 4 | J. Simmons | h3. 3. Assemble Controller Components |
| 56 | 4 | J. Simmons | |
| 57 | 4 | J. Simmons | # Attach *HSC-08: TRRS Wing* to underside headers on *HSC-02: Holoseat Controller Wing* |
| 58 | 9 | J. Simmons | !step3.1-sm.jpg! |
| 59 | 4 | J. Simmons | # Attach *TRRS Wing + Controller Wing* to *Feather* |
| 60 | 10 | J. Simmons | !step3.2-sm.jpg! |
| 61 | 6 | J. Simmons | # Attach *HSC-09: Keyswitch* to *Controller Wing* (note, the LED on the *Keyswitch* should be on the left side when the *TRRS Wing* is toward you) |
| 62 | 10 | J. Simmons | !step3.3-sm.jpg! |
| 63 | 4 | J. Simmons | |
| 64 | 8 | J. Simmons | h3. 4. Install Firmware and Test Controller |
| 65 | 4 | J. Simmons | |
| 66 | 4 | J. Simmons | *TBD by J. when test and firmware code is updated* |
| 67 | 4 | J. Simmons | |
| 68 | 7 | J. Simmons | h3. 5. Final Assembly |
| 69 | 4 | J. Simmons | |
| 70 | 4 | J. Simmons | # Insert *Feather + Wings* into *HSC-03: Controller Housing Base* |
| 71 | 10 | J. Simmons | !step5.1-sm.jpg! |
| 72 | 4 | J. Simmons | # Attach *HSC-04: Controller Housing Top* onto *Controller Housing Base* making sure the snap fit connection fully clicks and the inset over TRRS connector seats fully into the *Controller Housing Base* |
| 73 | 10 | J. Simmons | !step5.2-sm.jpg! !step5.2b-sm.jpg! |
| 74 | 4 | J. Simmons | # Attach *HSC-07: Holoseat Custom Key Cap* to *Keyswitch* |
| 75 | 10 | J. Simmons | !step5.3-sm.jpg! |