Assembly Instructions

Version 8 (J. Simmons, 10/30/2013 11:49 pm)

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h1. Assembly Instructions
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{{toc}}
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Below are the assembly instructions for the v0.2 *Holoseat* controller.  This version is built using a generic prototyping shield, so soldering (and schematic reading) is required.  Later versions will come on a custom PCB to simplify the assembly process.
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h2. Step 0 - Acquire the parts of the v0.2 *Holoseat*
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!http://farm6.staticflickr.com/5547/9858690876_837a894690_c.jpg!
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See the [[BOM|Bill of Materials]] for complete list of components.
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h2. Step 1 - Attach hookup wire to two RJ-25 jacks (HS013)
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!http://farm3.staticflickr.com/2825/10102882846_7ba34dbd77_c.jpg!
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Make sure to strip one end of each wire and to reverse the colors between the jacks (so one jack should connect red/black and the other green/yellow).  Be sure to add the back covers to the jacks after attaching the hookup wire.
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Note the use of wires from a Cat5 cable as the hookup wire.
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h2. Step 2 - Attach lead wires from one RJ-25 jack (HS013) to the reed switch (HS003)
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!http://farm4.staticflickr.com/3830/10103133593_5b68eaa9db_c.jpg!
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Make sure one lead is attached to the common terminal (COM) and the other is attached to the normally open (NO) terminal.
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h2. Step 3 - Attach the reed switch (HS003) to the exercise equipment
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!http://farm8.staticflickr.com/7323/10103107326_4b8aca3c6d_c.jpg!
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Use the adhesive backing and zip ties (HS006) to ensure the reed switch is secure.
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h2. Step 4 - Attach Large Ceramic Magnet (HS012) to the exercise equipment
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!http://farm8.staticflickr.com/7416/10103121596_5453c65f89_c.jpg!
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Use zip ties (HS006) to attach the magnet onto the pedal or similar part of the exercise equipment.
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h2. Step 5 - Wire the RJ-25 jack (HS013) to the prototype board (HS002)
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!http://farm3.staticflickr.com/2827/10105134683_657ac3d29e_c.jpg!
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!http://farm8.staticflickr.com/7324/10105177593_26d1ae0cab_c.jpg!
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Wire this component in place of the reed switch (HS003).  Refer to the [[Detailed Design]] for more information on how to wire the reed switch to the *Holoseat*. 
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h2. Step 6 - Wire the toggle switch (HS004) to the prototype board (HS002)
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!http://farm6.staticflickr.com/5457/10124168196_146027d9db_c.jpg!
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!http://farm8.staticflickr.com/7326/10124083684_d817816ce1_c.jpg!
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Refer to the [[Detailed Design]] for more information on how to wire the toggle switch to the *Holoseat*.
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h2. Step 7 - Wire the LED (HS005) to the prototype shield (HS002)
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!http://farm3.staticflickr.com/2868/10124709603_3805bf85c0_c.jpg!
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!http://farm6.staticflickr.com/5549/10124598135_95d8f603bc_c.jpg!
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Refer to the [[Detailed Design]] for more information on how to wire the LED to the *Holoseat*.
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h2. Step 8 - Attach protoshield (HS002) to Arduino Leonardo (HS001)
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!http://farm4.staticflickr.com/3672/10124828573_ce361970e7_c.jpg!
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Make sure the pins line up and gently but firmly press the protoshield down until it stops. The pins will still be showing as can be seen in the photo.
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h2. Step 9 - Plug the coiled phone cord (HS014) into the RJ-25 jack (HS013) connected to the reed switch (HS003)
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!http://farm4.staticflickr.com/3757/10124923023_ed2ee64396_c.jpg!
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Wrap any excess phone cord around the exercise equipment.
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h2. Step 10 - Plug the coiled phone cord (HS014) into the RJ-25 jack (HS013) connected to the protoshield (HS002)
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!http://farm3.staticflickr.com/2894/10125168536_8d4bb316c2_c.jpg!