Assembly Instructions
Version 8 (J. Simmons, 10/30/2013 11:49 pm) → Version 9/41 (J. Simmons, 07/17/2016 03:07 pm)
h1. Assembly Instructions
{{toc}}
h2. Introduction
Below are the assembly instructions for the v0.3 v0.2 *Holoseat* controller. This version is built using an "AdaFruit Feather 32u4 Basic Proto":https://www.adafruit.com/product/2771. a generic prototyping shield, so soldering (and schematic reading) is required. It also includes Later versions will come on a remotely mountable sensor board. You will need custom PCB to simplify the assembly process.
h2. Step 0 - Acquire the parts of the v0.2 *Holoseat*
!http://farm6.staticflickr.com/5547/9858690876_837a894690_c.jpg!
See the [[BOM|Bill of Materials]] for complete list of components.
h2. Step 1 - Attach hookup wire to two RJ-25 jacks (HS013)
!http://farm3.staticflickr.com/2825/10102882846_7ba34dbd77_c.jpg!
Make sure to strip one end of each wire and to reverse the colors between the jacks (so one jack should connect red/black and the other green/yellow). Be sure to add the back covers to the jacks after attaching the hookup wire.
Note the use your soldering skills on this build.
of wires from a Cat5 cable as the hookup wire.
h2. Sensor Board Assembly Step 2 - Attach lead wires from one RJ-25 jack (HS013) to the reed switch (HS003)
h3. Tools !http://farm4.staticflickr.com/3830/10103133593_5b68eaa9db_c.jpg!
* Diagonal Cutters
* Wire Strippers
* Needle Nose Pliers
* Soldering Iron
* Utility Knife Make sure one lead is attached to the common terminal (COM) and the other is attached to the normally open (NO) terminal.
h3. Materials h2. Step 3 - Attach the reed switch (HS003) to the exercise equipment
* (1) HS001 !http://farm8.staticflickr.com/7323/10103107326_4b8aca3c6d_c.jpg!
Use the adhesive backing and zip ties (HS006) to ensure the reed switch is secure.
h2. Step 4 - Double-Side Prototype PCB
* (1) HS002 Attach Large Ceramic Magnet (HS012) to the exercise equipment
!http://farm8.staticflickr.com/7416/10103121596_5453c65f89_c.jpg!
Use zip ties (HS006) to attach the magnet onto the pedal or similar part of the exercise equipment.
h2. Step 5 - Category 5e Jack
* (2) HS003 Wire the RJ-25 jack (HS013) to the prototype board (HS002)
!http://farm3.staticflickr.com/2827/10105134683_657ac3d29e_c.jpg!
!http://farm8.staticflickr.com/7324/10105177593_26d1ae0cab_c.jpg!
Wire this component in place of the reed switch (HS003). Refer to the [[Detailed Design]] for more information on how to wire the reed switch to the *Holoseat*.
h2. Step 6 - 750 OHM 1/2W 1% Axial Resistor
* (2) HS004 Wire the toggle switch (HS004) to the prototype board (HS002)
!http://farm6.staticflickr.com/5457/10124168196_146027d9db_c.jpg!
!http://farm8.staticflickr.com/7326/10124083684_d817816ce1_c.jpg!
Refer to the [[Detailed Design]] for more information on how to wire the toggle switch to the *Holoseat*.
h2. Step 7 - OH090U Hall Effect Sensor
* (2) HS005 - Diffused Blue 3mm Wire the LED
* Hook up (HS005) to the prototype shield (HS002)
!http://farm3.staticflickr.com/2868/10124709603_3805bf85c0_c.jpg!
!http://farm6.staticflickr.com/5549/10124598135_95d8f603bc_c.jpg!
Refer to the [[Detailed Design]] for more information on how to wire
* CAT5 internal wire
* Solder the LED to the *Holoseat*.
h3. Safety Issues h2. Step 8 - Attach protoshield (HS002) to Arduino Leonardo (HS001)
* Care must !http://farm4.staticflickr.com/3672/10124828573_ce361970e7_c.jpg!
Make sure the pins line up and gently but firmly press the protoshield down until it stops. The pins will still be taken when using sharp hand tools to avoid cuts
* Care must showing as can be taken when using seen in the soldering iron, photo.
h2. Step 9 - Plug the tip is very hot
* Always wear safety glasses while working with soldering irons
* Avoid breathing in coiled phone cord (HS014) into the soldering fumes, use a vent or hood if needed RJ-25 jack (HS013) connected to provide adequate ventilation the reed switch (HS003)
h3. Product !http://farm4.staticflickr.com/3757/10124923023_ed2ee64396_c.jpg!
(1) Holoseat Sensor Board Wrap any excess phone cord around the exercise equipment.
h3. Procedure h2. Step 10 - Plug the coiled phone cord (HS014) into the RJ-25 jack (HS013) connected to the protoshield (HS002)
..... !http://farm3.staticflickr.com/2894/10125168536_8d4bb316c2_c.jpg!
{{toc}}
h2. Introduction
Below are the assembly instructions for the v0.3 v0.2 *Holoseat* controller. This version is built using an "AdaFruit Feather 32u4 Basic Proto":https://www.adafruit.com/product/2771. a generic prototyping shield, so soldering (and schematic reading) is required. It also includes Later versions will come on a remotely mountable sensor board. You will need custom PCB to simplify the assembly process.
h2. Step 0 - Acquire the parts of the v0.2 *Holoseat*
!http://farm6.staticflickr.com/5547/9858690876_837a894690_c.jpg!
See the [[BOM|Bill of Materials]] for complete list of components.
h2. Step 1 - Attach hookup wire to two RJ-25 jacks (HS013)
!http://farm3.staticflickr.com/2825/10102882846_7ba34dbd77_c.jpg!
Make sure to strip one end of each wire and to reverse the colors between the jacks (so one jack should connect red/black and the other green/yellow). Be sure to add the back covers to the jacks after attaching the hookup wire.
Note the use your soldering skills on this build.
of wires from a Cat5 cable as the hookup wire.
h2. Sensor Board Assembly Step 2 - Attach lead wires from one RJ-25 jack (HS013) to the reed switch (HS003)
h3. Tools !http://farm4.staticflickr.com/3830/10103133593_5b68eaa9db_c.jpg!
* Diagonal Cutters
* Wire Strippers
* Needle Nose Pliers
* Soldering Iron
* Utility Knife Make sure one lead is attached to the common terminal (COM) and the other is attached to the normally open (NO) terminal.
h3. Materials h2. Step 3 - Attach the reed switch (HS003) to the exercise equipment
* (1) HS001 !http://farm8.staticflickr.com/7323/10103107326_4b8aca3c6d_c.jpg!
Use the adhesive backing and zip ties (HS006) to ensure the reed switch is secure.
h2. Step 4 - Double-Side Prototype PCB
* (1) HS002 Attach Large Ceramic Magnet (HS012) to the exercise equipment
!http://farm8.staticflickr.com/7416/10103121596_5453c65f89_c.jpg!
Use zip ties (HS006) to attach the magnet onto the pedal or similar part of the exercise equipment.
h2. Step 5 - Category 5e Jack
* (2) HS003 Wire the RJ-25 jack (HS013) to the prototype board (HS002)
!http://farm3.staticflickr.com/2827/10105134683_657ac3d29e_c.jpg!
!http://farm8.staticflickr.com/7324/10105177593_26d1ae0cab_c.jpg!
Wire this component in place of the reed switch (HS003). Refer to the [[Detailed Design]] for more information on how to wire the reed switch to the *Holoseat*.
h2. Step 6 - 750 OHM 1/2W 1% Axial Resistor
* (2) HS004 Wire the toggle switch (HS004) to the prototype board (HS002)
!http://farm6.staticflickr.com/5457/10124168196_146027d9db_c.jpg!
!http://farm8.staticflickr.com/7326/10124083684_d817816ce1_c.jpg!
Refer to the [[Detailed Design]] for more information on how to wire the toggle switch to the *Holoseat*.
h2. Step 7 - OH090U Hall Effect Sensor
* (2) HS005 - Diffused Blue 3mm Wire the LED
* Hook up (HS005) to the prototype shield (HS002)
!http://farm3.staticflickr.com/2868/10124709603_3805bf85c0_c.jpg!
!http://farm6.staticflickr.com/5549/10124598135_95d8f603bc_c.jpg!
Refer to the [[Detailed Design]] for more information on how to wire
* CAT5 internal wire
* Solder the LED to the *Holoseat*.
h3. Safety Issues h2. Step 8 - Attach protoshield (HS002) to Arduino Leonardo (HS001)
* Care must !http://farm4.staticflickr.com/3672/10124828573_ce361970e7_c.jpg!
Make sure the pins line up and gently but firmly press the protoshield down until it stops. The pins will still be taken when using sharp hand tools to avoid cuts
* Care must showing as can be taken when using seen in the soldering iron, photo.
h2. Step 9 - Plug the tip is very hot
* Always wear safety glasses while working with soldering irons
* Avoid breathing in coiled phone cord (HS014) into the soldering fumes, use a vent or hood if needed RJ-25 jack (HS013) connected to provide adequate ventilation the reed switch (HS003)
h3. Product !http://farm4.staticflickr.com/3757/10124923023_ed2ee64396_c.jpg!
(1) Holoseat Sensor Board Wrap any excess phone cord around the exercise equipment.
h3. Procedure h2. Step 10 - Plug the coiled phone cord (HS014) into the RJ-25 jack (HS013) connected to the protoshield (HS002)
..... !http://farm3.staticflickr.com/2894/10125168536_8d4bb316c2_c.jpg!