Holoseat » Holoseat Test Stand

h1. Assembly Instructions

{{toc}}

h2. Introduction

TBD

h2. Test Stand Body Assembly

h3. Tools - Test Stand Body

* Mitre Saw (preferably powered)

* Pencil

* Carpentry square

* Tape Measure

* Screw Gun

* 1/16" Drill bit (for TS-07: 1-1/4" Fine Thread Drywall Screws)

* 1/8" Drill bit (for TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws)

* Phillips screw driving bit

* (2) 12" (or larger) Bar clamps

* Sand paper

* Paint brush

* Painter's Tape

* Rags

h3. Materials - Test Stand Body

* (2) TSB-01: Side Boards

* (2) TSB-02: Top Boards

* (6) TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws

* (1) TSB-04: 36" Long 2x3 Board

* (1) TS-06: Nema 17 Stepper Motor Mount

* (4) TS-07: 1-1/4" Fine Thread Drywall Screws

* TSB-05: Semi-gloss latex paint

h3. Safety Issues - Test Stand Body

* Always wear safety glasses when working with carpentry tools

* Take care when using saws (especially power saws)

h3. Product - Test Stand Body

(1) TS-01: Holoseat Test Stand Body

h3. Procedure - Test Stand Body

# Produce Side and Top Boards

## Use a miter saw to cut (2) 12" long boards from *TSB-04: 36" Long 2x3 Board* to produce (2) *TSB-01: Side Boards*

(also requires tape measure, carpentry square, and pencil)

## Use a miter saw to cut (2) 5" long boards from *TSB-04: 36" Long 2x3 Board* to produce (2) *TSB-02: Top Boards*

(also requires tape measure, carpentry square, and pencil)

# Assemble the *TS-01: Holoseat Test Stand Body*

## Use the bar clamps to secure (1) *TSB-01: Side Boards* and (1) *TSB-02: Top Boards* in a butt joint flush with the edge of the side board and with their ends aligned

## Drill (2) 1/8" pilot holes through the face of the side board and into the edge of the top board

## Use (2) *TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws* to secure the side board to the top board

## Repeat the past 3 steps to attach the other *TSB-02: Top Boards* to the side board making sure the gap between the top boards is wide enough for the *TS-06: Nema 17 Stepper Motor Mount*

*INSERT PIC HERE*

## Place the *TS-06: Nema 17 Stepper Motor Mount* against the face of the side board between the top boards

## Drill (4) 1/16" pilot holes into the face of the side board

## Use (4) *TS-07: 1-1/4" Fine Thread Drywall Screws* to attach the motor mount to the side board making sure its top is flush with the top face of the top boards

*INSERT PIC HERE*

## Use the bar clamps to secure the other *TSB-01: Side Boards* to the opposite side of the (2) *TSB-02: Top Boards*

## Drill (2) 1/8" pilot holes through the face of the side board and into the edges of the top boards (1 hole in each top board)

## Use (2) *TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws* to secure the side board to the top boards

*INSERT PIC HERE*

# Paint the Test Stand Body

## Lightly sand the new test stand body

## Wipe down the test stand body with a rag

## Use Painter's Tape to mask the *TS-06: Nema 17 Stepper Motor Mount* so it does not get paint on it during the next step

## Apply (2) coats of *TSB-05: Semi-gloss latex paint* to the faces of the test stand body per the paint's instructions

*INSERT PIC HERE*

h2. Motor Assembly

h3. Tools - Motor Assembly

* @#1@ Phillips Screw Driver

* Small files

* Blue painter's tape

h3. Materials - Motor Assembly

* (1) MA-01: Adafruit Stepper motor - NEMA-17 size - 200 steps/rev, 12V 350mA

* (4) MA-02: M3 Screws

* (1) MA-03: Tone Ring Adapter

h3. Safety Issues - Motor Assembly

* Take general safety precautions when using hand tools

h3. Product - Motor Assembly

(1) TS-01: Holoseat Test Stand Body with TS-08: Motor Assembly attached

h3. Procedure - Motor Assembly

# Place the *TS-01: Holoseat Test Stand Body* on its side to provide access to the underside of the *TS-06: Nema 17 Stepper Motor Mount*

# Place the *MA-01: Adafruit Stepper motor* into the slot in the motor mount with the wires from the stepper motor facing the gap between the motor mount and the test stand body

# Use the (4) *MA-02: M3 Screws* to attach the stepper motor to the motor mount 

# Pull the wires from the stepper motor through the gap between the motor mount and the test stand body

# Place the *TS-01: Holoseat Test Stand Body* right side up

# Slide the *MA-03: Tone Ring Adapter* onto the stepper motor shaft, adjusting fit to the motor shaft and to tone rings as necessary using file/painter's tape

*INSERT PIC*

h2. Tone Ring Controller

h3. Tools - Tone Ring Controller

* Soldering Iron and stand

* Helping hands, etc

* Small punch

* Small flat screwdriver

* @#1@ Phillips screwdriver

h3. Materials - Tone Ring Controller

* (1) TS-01: Holoseat Test Stand Body

* (1) TRC-01: Arduino Uno

* (1) TRC-02: Adafruit Motor/Stepper/Servo Shield for Arduino v2.3 Kit (includes pins and jumper)

* (1) TS-02: Controller Mount (Arduino Bumper)

* (4) TS-15: Small Wood Screws (TBD)

* (1) TS-16: Power adapter (TBD)

* Solder

h3. Safety Issues - Tone Ring Controller

* Care must be taken when using sharp hand tools to avoid cuts

* Care must be taken when using the soldering iron, the tip is very hot

* Always wear safety glasses while working with soldering irons

* Avoid breathing in the soldering fumes, use a vent or hood if needed to provide adequate ventilation

h3. Product - Tone Ring Controller

(1) Holoseat Test Stand with support for Tone Ring Control

h3. Procedure - Tone Ring Controller

# Solder the pins onto the motor shield from the *TRC-02: Adafruit Motor/Stepper/Servo Shield for Arduino v2.3 Kit* (see "Installing Plain Headers":https://learn.adafruit.com/adafruit-proto-shield-arduino/solder-it#installing-plain-headers for complete details) using the soldering iron, helping hands, and Arduino Uno

# Remove the shield from the Arduino

# Place the *TRC-01: Arduino Uno* in the *TS-02: Controller Mount*

# Place the Arduino/Mount sub-assembly on the *TS-01: Holoseat Test Stand Body* at one end of the top

*INSERT PIC*

# Mark locations for pilot holes using the small punch (deep enough to start the screws into)

# Attach the Arduino/Mount sub-assembly with the (4) *TS-15: Small Wood Screws (TBD)*

# Attach the motor shield onto the Arduino, ensuring it is firmly seated

# Attach the jumper to to VIN pins as shown below

# Wire the *MA-01: Adafruit Stepper motor* to the motor shield as shown in "Using Stepper Motors":https://learn.adafruit.com/adafruit-motor-shield-v2-for-arduino/using-stepper-motors

# Attach the *TS-16: Power adapter (TBD)* to the barrel jack of the Arduino Uno

|!adafruit_products_steppertest.jpg!:https://learn.adafruit.com/assets/9516|

|Stepper Motor Wiring, credit Adafruit|

*INSERT PIC*

h2. Sensor Controller Shield

h3. Tools - Sensor Controller Shield

* Soldering Iron and stand

* Helping hands, etc

* Diagonal cutters

* Needle nose pliers

h3. Materials - Sensor Controller Shield

* (1) SCS-01: Prototype Shield DIY KIT

* (1) SCS-02: TRSS Jack

* (4) SCS-03: Pins

* (2) SCS-04: 750 Ohm Resistor

* (1) SCS-05: LED

* (1) SCS-06: 220 Ohm Resistor

* Hookup wire

* Solder

h3. Safety Issues - Sensor Controller Shield

* Care must be taken when using sharp hand tools to avoid cuts

* Care must be taken when using the soldering iron, the tip is very hot

* Always wear safety glasses while working with soldering irons

* Avoid breathing in the soldering fumes, use a vent or hood if needed to provide adequate ventilation

h3. Product - Sensor Controller Shield

(1) SC-02: Sensor Controller Shield

h3. Procedure - Sensor Controller Shield

# Solder the (4) *SCS-03: Pins* onto the *SCS-02: TRSS Jack*

# Solder the underside components onto the *SCS-01: Prototype Shield DIY KIT*

## Solder green hookup wire from pins 2 and 3 to their target locations according to the PCB diagram

## Solder the *SCS-04: 750 Ohm Resistor* to their positions according to the PCB diagram

## Solder black hookup wire to its position for the TRSS jack according to the PCB diagram

## Solder red hookup wire to its position for the TRSS jack according to the PCB diagram

*INSERT PIC*

# Solder the top side components onto the *SCS-01: Prototype Shield DIY KIT*

## Solder the TRSS Jack and pins sub-assembly to its position according to the PCB diagram

## Solder the *SCS-05: LED* to its position according to the PCB diagram

## Solder the *SCS-06: 220 Ohm Resistor* to its position according to the PCB diagram

## Solder red hookup wire to its position from the LED to pin 13 according to the PCB diagram

*INSERT PIC*

h2. Sensor Controller

h3. Tools - Sensor Controller

* Small punch

* @#1@ Phillips screwdriver

h3. Materials - Sensor Controller

* (1) TS-01: Holoseat Test Stand Body

* (1) SC-01: Arduino Uno

* (1) SC-02: Sensor Controller Shield

* (1) TS-02: Controller Mount (Arduino Bumper)

* (4) TS-15: Small Wood Screws (TBD)

h3. Safety Issues - Sensor Controller

* Take general care when working with carpentry tools

h3. Product - Sensor Controller

(1) Holoseat Test Stand with support for Tone Ring and Sensor Control

h3. Procedure - Sensor Controller

# Place the *SC-01: Arduino Uno* in the *TS-02: Controller Mount*

# Place the Arduino/Mount sub-assembly on the *TS-01: Holoseat Test Stand Body* next to the *TS-04: Tone Ring Controller* making sure to offset the placement so the *TS-13: TRSS Cable* will fit into the jack on the sensor controller when it is completed

# Mark locations for pilot holes using the small punch (deep enough to start the screws into)

# Attach the Arduino/Mount sub-assembly with the (4) *TS-15: Small Wood Screws (TBD)*

# Attach the *TS-13: TRSS Cable* into the TRSS jack on the *SC-02: Sensor Controller Shield*

# Attach the *SC-02: Sensor Controller Shield* onto the Arduino, ensuring it is firmly seated

*INSERT PIC*

h2. Final Assembly

h3. Tools - Final Assembly

* Rubbing alcohol

* Cotton balls

h3. Materials - Final Assembly

* Test Stand

* (1) TS-09: Sensor Mount

* (1) TS-10: Adhesive Tape Square

* (1) TS-11: USB Hub

* (2) TS-12: USB Cables

* (1) TS-14: Holoseat Controller Mount

* (1) TS-16: Power adapter

* (8) TS-19: Command Strip Medium Picture Hanging Strips

h3. Safety Issues - Final Assembly 

* None

h3. Product - Final Assembly

Completed Test Stand

h3. Procedure - Final Assembly

# Use (1) *TS-12: USB Cable* to connect the tone ring controller to the *TS-11: USB Hub*

# Plug the *TS-16: Power adapter* into the barrel connector of the tone ring controller

# Use (1) *TS-12: USB Cable* to connect the sensor controller to the *TS-11: USB Hub*

# Use rubbing alcohol, cotton balls, and the (8) *TS-19: Command Strip Medium Picture Hanging Strips* to attach the *TS-14: Holoseat Controller Mount* to the opposite end of the test stand body from the controllers per the command strip instructions

# Use the *TS-10: Adhesive Tape Square* to attach the *TS-09: Sensor Mount* adjacent to the position of the tone ring (when attached)

*INSERT PIC*