Assembly Instructions
Version 14 (J. Simmons, 12/26/2017 08:41 pm)
1 | 1 | J. Simmons | h1. Assembly Instructions |
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2 | 1 | J. Simmons | |
3 | 1 | J. Simmons | {{toc}} |
4 | 1 | J. Simmons | |
5 | 1 | J. Simmons | h2. Introduction |
6 | 1 | J. Simmons | |
7 | 1 | J. Simmons | TBD |
8 | 1 | J. Simmons | |
9 | 1 | J. Simmons | h2. Test Stand Body Assembly |
10 | 1 | J. Simmons | |
11 | 1 | J. Simmons | h3. Tools - Test Stand Body |
12 | 1 | J. Simmons | |
13 | 2 | J. Simmons | * Mitre Saw (preferably powered) |
14 | 5 | J. Simmons | * Pencil |
15 | 2 | J. Simmons | * Carpentry square |
16 | 2 | J. Simmons | * Tape Measure |
17 | 2 | J. Simmons | * Screw Gun |
18 | 3 | J. Simmons | * 1/16" Drill bit (for TS-07: 1-1/4" Fine Thread Drywall Screws) |
19 | 4 | J. Simmons | * 1/8" Drill bit (for TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws) |
20 | 2 | J. Simmons | * Phillips screw driving bit |
21 | 5 | J. Simmons | * (2) 12" (or larger) Bar clamps |
22 | 8 | J. Simmons | * Sand paper |
23 | 8 | J. Simmons | * Paint brush |
24 | 9 | J. Simmons | * Painter's Tape |
25 | 10 | J. Simmons | * Rags |
26 | 1 | J. Simmons | |
27 | 1 | J. Simmons | h3. Materials - Test Stand Body |
28 | 1 | J. Simmons | |
29 | 5 | J. Simmons | * (2) TSB-01: Side Boards |
30 | 5 | J. Simmons | * (2) TSB-02: Top Boards |
31 | 7 | J. Simmons | * (6) TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws |
32 | 5 | J. Simmons | * (1) TSB-04: 36" Long 2x3 Board |
33 | 5 | J. Simmons | * (1) TS-06: Nema 17 Stepper Motor Mount |
34 | 5 | J. Simmons | * (4) TS-07: 1-1/4" Fine Thread Drywall Screws |
35 | 5 | J. Simmons | * TSB-05: Semi-gloss latex paint |
36 | 1 | J. Simmons | |
37 | 1 | J. Simmons | h3. Safety Issues - Test Stand Body |
38 | 1 | J. Simmons | |
39 | 5 | J. Simmons | * Always wear safety glasses when working with carpentry tools |
40 | 5 | J. Simmons | * Take care when using saws (especially power saws) |
41 | 1 | J. Simmons | |
42 | 1 | J. Simmons | h3. Product - Test Stand Body |
43 | 1 | J. Simmons | |
44 | 5 | J. Simmons | (1) TS-01: Holoseat Test Stand Body |
45 | 1 | J. Simmons | |
46 | 1 | J. Simmons | h3. Procedure - Test Stand Body |
47 | 1 | J. Simmons | |
48 | 5 | J. Simmons | # Produce Side and Top Boards |
49 | 5 | J. Simmons | ## Use a miter saw to cut (2) 12" long boards from *TSB-04: 36" Long 2x3 Board* to produce (2) *TSB-01: Side Boards* |
50 | 5 | J. Simmons | (also requires tape measure, carpentry square, and pencil) |
51 | 5 | J. Simmons | ## Use a miter saw to cut (2) 5" long boards from *TSB-04: 36" Long 2x3 Board* to produce (2) *TSB-02: Top Boards* |
52 | 5 | J. Simmons | (also requires tape measure, carpentry square, and pencil) |
53 | 6 | J. Simmons | # Assemble the *TS-01: Holoseat Test Stand Body* |
54 | 6 | J. Simmons | ## Use the bar clamps to secure (1) *TSB-01: Side Boards* and (1) *TSB-02: Top Boards* in a butt joint flush with the edge of the side board and with their ends aligned |
55 | 6 | J. Simmons | ## Drill (2) 1/8" pilot holes through the face of the side board and into the edge of the top board |
56 | 7 | J. Simmons | ## Use (2) *TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws* to secure the side board to the top board |
57 | 6 | J. Simmons | ## Repeat the past 3 steps to attach the other *TSB-02: Top Boards* to the side board making sure the gap between the top boards is wide enough for the *TS-06: Nema 17 Stepper Motor Mount* |
58 | 6 | J. Simmons | *INSERT PIC HERE* |
59 | 6 | J. Simmons | ## Place the *TS-06: Nema 17 Stepper Motor Mount* against the face of the side board between the top boards |
60 | 6 | J. Simmons | ## Drill (4) 1/16" pilot holes into the face of the side board |
61 | 6 | J. Simmons | ## Use (4) *TS-07: 1-1/4" Fine Thread Drywall Screws* to attach the motor mount to the side board making sure its top is flush with the top face of the top boards |
62 | 6 | J. Simmons | *INSERT PIC HERE* |
63 | 6 | J. Simmons | ## Use the bar clamps to secure the other *TSB-01: Side Boards* to the opposite side of the (2) *TSB-02: Top Boards* |
64 | 6 | J. Simmons | ## Drill (2) 1/8" pilot holes through the face of the side board and into the edges of the top boards (1 hole in each top board) |
65 | 7 | J. Simmons | ## Use (2) *TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws* to secure the side board to the top boards |
66 | 10 | J. Simmons | *INSERT PIC HERE* |
67 | 10 | J. Simmons | # Paint the Test Stand Body |
68 | 10 | J. Simmons | ## Lightly sand the new test stand body |
69 | 10 | J. Simmons | ## Wipe down the test stand body with a rag |
70 | 10 | J. Simmons | ## Use Painter's Tape to mask the *TS-06: Nema 17 Stepper Motor Mount* so it does not get paint on it during the next step |
71 | 11 | J. Simmons | ## Apply (2) coats of *TSB-05: Semi-gloss latex paint* to the faces of the test stand body per the paint's instructions |
72 | 10 | J. Simmons | *INSERT PIC HERE* |
73 | 12 | J. Simmons | |
74 | 12 | J. Simmons | h2. Motor Assembly |
75 | 12 | J. Simmons | |
76 | 12 | J. Simmons | h3. Tools - Motor Assembly |
77 | 12 | J. Simmons | |
78 | 12 | J. Simmons | * @#1@ Phillips Screw Driver |
79 | 14 | J. Simmons | * Small files |
80 | 14 | J. Simmons | * Blue painter's tape |
81 | 12 | J. Simmons | |
82 | 12 | J. Simmons | h3. Materials - Motor Assembly |
83 | 12 | J. Simmons | |
84 | 12 | J. Simmons | * (1) MA-01: Adafruit Stepper motor - NEMA-17 size - 200 steps/rev, 12V 350mA |
85 | 12 | J. Simmons | * (4) MA-02: M3 Screws |
86 | 12 | J. Simmons | * (1) MA-03: Tone Ring Adapter |
87 | 12 | J. Simmons | |
88 | 12 | J. Simmons | h3. Safety Issues - Motor Assembly |
89 | 12 | J. Simmons | |
90 | 12 | J. Simmons | * Take general safety precautions when using hand tools |
91 | 12 | J. Simmons | |
92 | 12 | J. Simmons | h3. Product - Motor Assembly |
93 | 12 | J. Simmons | |
94 | 12 | J. Simmons | (1) TS-01: Holoseat Test Stand Body with TS-08: Motor Assembly attached |
95 | 12 | J. Simmons | |
96 | 12 | J. Simmons | h3. Procedure - Motor Assembly |
97 | 12 | J. Simmons | |
98 | 13 | J. Simmons | # Place the *TS-01: Holoseat Test Stand Body* on its side to provide access to the underside of the *TS-06: Nema 17 Stepper Motor Mount* |
99 | 13 | J. Simmons | # Place the *MA-01: Adafruit Stepper motor* into the slot in the motor mount with the wires from the stepper motor facing the gap between the motor mount and the test stand body |
100 | 13 | J. Simmons | # Use the (4) *MA-02: M3 Screws* to attach the stepper motor to the motor mount |
101 | 13 | J. Simmons | # Pull the wires from the stepper motor through the gap between the motor mount and the test stand body |
102 | 1 | J. Simmons | # Place the *TS-01: Holoseat Test Stand Body* right side up |
103 | 14 | J. Simmons | # Slide the *MA-03: Tone Ring Adapter* onto the stepper motor shaft, adjusting fit to the motor shaft and to tone rings as necessary using file/painter's tape |
104 | 13 | J. Simmons | *INSERT PIC* |