Assembly v1 0

Version 4 (Jeremy Wright, 12/30/2012 09:27 pm)

1 1 Jeremy Wright
h1. Assembly v1.0
2 2 Jeremy Wright
3 2 Jeremy Wright
h3. Mechanical System
4 2 Jeremy Wright
5 2 Jeremy Wright
h3. Data Acquisition (DAQ) System
6 2 Jeremy Wright
7 2 Jeremy Wright
The assembly of the DAQ system consists of three main sub-assemblies:
8 2 Jeremy Wright
# MAX31855 Thermocouple Amplifier Breakout Board
9 2 Jeremy Wright
# Force Sensing Resistor (FSR) cable system
10 4 Jeremy Wright
# Arduino ProtoShield
11 2 Jeremy Wright
12 3 Jeremy Wright
h4. MAX31855 Thermocouple Amplifier Breakout Board
13 3 Jeremy Wright
14 3 Jeremy Wright
* The only assembly required for the MAX31855 breakout board is to solder the header pins and terminal block onto the board. Once this is done the breakout board can be soldered to the Arduino Protoshield.
15 3 Jeremy Wright
16 3 Jeremy Wright
h4. Force Sensing Resistor (FSR) cable system
17 3 Jeremy Wright
18 1 Jeremy Wright
* The FSR came with male pins, which complicated assembly somewhat. It would be simpler to buy the version of the FSR with a female connector and make your cable fit that configuration. As it was, female D-SUB connectors that were on hand were used to connect the FSR to the CAT 5e cable that was used between the FSR and the ProtoShield. The pins were crimped on to two of the leads of the CAT 5e cable so that the female ends could recieve the male pins of the FSR. The reason crimping was used instead of soldering for the pins is that it's very easy to melt the FSR's substrate, thus making the FSR useless, or at least severely altering its operation.
19 4 Jeremy Wright
20 4 Jeremy Wright
h4. Arduino ProtoShield
21 4 Jeremy Wright
22 4 Jeremy Wright
* Components were soldered onto the ProtoShield in the configuration shown in the images below.
23 4 Jeremy Wright
TODO: Add images showing the front and back sides of the ProtoShield after assembly.