Propulsion Card Storming

Version 6 (Matt Maier, 11/05/2014 11:15 pm)

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back [[Technology_Evaluation]]
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h1. Propulsion Card Storming
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Covers fuel & oxidizer storage, injector, combustion chamber, nozzle, and anything necessary to keep those items “stable”
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h2. Unsorted list of ideas
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* Indoor test stand for testing a compressed air "cold gas thruster":http://en.wikipedia.org/wiki/Cold_gas_thruster
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** test stands don't seem to be mentioned anywhere specifically
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** probably fine just cuz it's so low power anyway
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* 3D printed cold gas thruster for use on an indoor test stand
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** hard to picture how this is anything other than a pneumatic valve
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** maybe pneumatic valves are controlled if they have a certain capacity
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* staging hobby and high-powered rocket motors
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** the federal stuff doesn't cover this size rockets
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** I haven't seen the relevant regs yet
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* develop a series of larger test stands scaled around the classes of model and high powered rocketry certifications
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** see first test stand comment above
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* recreate Greg's undergrad sugar hybrid motor
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** probably fine since it's probably equivalent to a class project
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* upgrade Mach 30 test stand DAQ to include high speed video
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** I doubt anyone cares about high speed video
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* develop Arduino (or similar) model rocket launch controller board (including physical safety lock)
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** model rockets are okay
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* upgrade Mach 30 test stand DAQ to work over ethernet to extend operational range between operators and test stand
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** fine. actually probably encouraged for safety reasons
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* series of courses/kits to take users through high powered rocketry certs ("required to purchase high powered motors":http://www.apogeerockets.com/Rocket_Motors/Cesaroni_Propellant_Kits/Cesaroni_Certification_Special/38mm_Certification_Propellants/Cesaroni_P38-4G_Classic_I285?zenid=vsrisevkgniqf6afnkdrnmu2k1)
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** fine, and also probably encouraged
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* Learn about and be comfortable using Reloadable rocket motors
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** should be fine as long as it's model/high-powered
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* Distributed laboratory software
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** too vague
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* Re-lightable motors, turn off and back on (means hybrid, or liquid engine, but not solid)
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** certain fuels are controlled
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** The MTCR Item 3 Cat II covers hybrid rocket motors, but the MTCR covers f**king everything associated with rockets anyway
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* Ramp up test stand prototypes by increments of High-power certification levels
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** each one would be considered individually
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* Storage and handling of cryogenic liquids?
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** I don't see that anywhere, but I could have missed it
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** the CCL seems to list cryogenic parts if they are used to refine uranium, so there's that
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* Simulation, analysis, design and testing of cooling systems (for combustion chamber, nozzle, and throat)
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** not sure if it's controlled on its own, but since it's inseparable from the motors it's probably wrapped up there
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* Variable nozzle designs
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** who's idea was this? Oh, right, mine. Just ignore this one :)
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* Flow visualization
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* Nozzle comparison (Aerospike to traditional designs)
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* Injector design (fuel and/or oxidizer) to maximize combustion efficiency
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* Research Test stand configurations (vertical in addition to horizontal)
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* Survey the existing instructions and informational materials for building engines and motors.
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* Move from testing commercial off-the-shelf items (motors and engines) to building and testing custom built items.
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* Address Instrumentation: how to collect data on motor tests.
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* Material and manufacturing techniques for nozzles (3-D printed)
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* Open source software altitude and flight profiles - Performance calculations
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* Study fuel grain design (parameters) to optimize burn profile 
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* Logistics, procedures, and infrastructure for Pay-for-testing, using Mach 30 equipment (income generation)
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* 3-D printed fuel grains
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* Research additional income streams RE: Propulsion (educational kits, grants, etc) - We can add this to all subsystems?
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* Linear aerospike studies
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* Combustion chemistry, develop open source software tools (NOTE: See NASA CEA)
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* Environmental simulation and testing (expanding flight envelope)
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* High operations tempo, flight rate motors.  
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* Non-chemical propulsion (however this is low TRL/maturity)
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* Developing refueling ground equipment “on the tarmac”
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* Focus on maintainability, ease of operations.
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* Procedures and equipment for “mode 2 operations” for simulation and testing
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* Focus on safety procedures (not just during tests).
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* Operational Countdown Checklist as it relates to the propulsion engine test checklist procedures.
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* Develop a cultural delineation between “Operations or Test staff” and “Design staff” -- Maybe eventually specialize into 3 groups
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* Handbook for stakeholder collaboration (state, local, federal agencies and regulations)
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* Rules of thumb for Launch/test site size space, in handbook form.
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* Develop relationships with potential test sites
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* Acoustic, Vibration, Acceleration simulation and testing.  
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* Procedures to optimize, advertize, public viewing and interaction SAFELY.
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* Remote viewing (Cameras for online streaming video streaming) to maximize audience.
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* Rocket exhaust plume studies (morse code??)
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* Ground operations communications equip and procedures.
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* Disaster recovery plan for catastrophic mishap.
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* Procurement/development of transportation and handling equipment for stands and motors (flatbed trailers, etc)