Kit Assembly Instructions

Version 1 (Jeremy Wright, 03/17/2014 07:07 am)

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h1. Ground Sphere Kit Assembly Instructions
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h3. Introduction
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These instructions are designed to help you assemble a Ground Sphere ground station kit once it has arrived.
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h3. Tools
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* Common screwdriver
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* Optional: 8mm combination wrench
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* Optional: toothpick or dental pick
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h3. Materials
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* 1 ea Upper Assembly, Ground plane, and ¾”PVC to ½ NPT adapter (previously assembled)
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* 1 ea Lower Assembly (previously assembled)
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* 2 ea Aerial Loops
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h3. Safety issues
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Care must be taken when working with hand tools.
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h3. Product or Outcome
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A complete Ground Sphere Mk2 Ground Station.
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h3. Procedure
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# Remove all parts from the box and protective coverings.
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# Using a common screwdriver, unscrew the outlet cover mounting screws and remove the outlet cover (ANT04).
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# Insert the antenna line (ANT13) SMA connector through the hole in the outlet cover (ANT04).
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# Thread the outlet cover (ANT04) on to the upper assembly threads, twisting until moderately tight.
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# Connect the antenna line (ANT13) SMA connector to the input connector of the preamp (RAD02).  
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## Finger tight should be fine, but if the clearance is too tight to get access, use an 8mm combination wrench to turn the connector.  
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## Do not tighten beyond lightly snug, or the SMA connector may snap off the preamp (RAD02).
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# Using a common screwdriver, reattach the outlet cover (ANT04) to the base.
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# Place the ground plane assembly over the purple coupling section.
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# Insert the purple coupling section into the upper assembly and press until snug.
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# Loosen all four aerial retention screws on the aerial terminals (ANT07).
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# Using a toothpick to push it through from the bottom, thread the conductive thread tail into the marked aerial terminal.
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# Insert the aerial ends into opposing aerial terminals, taking care not to drop the ground lead from the ground plane.
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# Tighten the aerial retention screws on the aerial terminals (ANT07).
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# View the assembled unit from the top and adjust the loops to be vertical and perpendicular to each other.