Assembly Instructions

Version 7 (J. Simmons, 12/25/2017 11:41 pm)

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h1. Assembly Instructions
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{{toc}}
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h2. Introduction
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TBD
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h2. Test Stand Body Assembly
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h3. Tools - Test Stand Body
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* Mitre Saw (preferably powered)
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* Pencil
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* Carpentry square
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* Tape Measure
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* Screw Gun
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* 1/16" Drill bit (for TS-07: 1-1/4" Fine Thread Drywall Screws)
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* 1/8" Drill bit (for TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws)
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* Phillips screw driving bit
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* (2) 12" (or larger) Bar clamps
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h3. Materials - Test Stand Body
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* (2) TSB-01: Side Boards
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* (2) TSB-02: Top Boards
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* (6) TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws
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* (1) TSB-04: 36" Long 2x3 Board
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* (1) TS-06: Nema 17 Stepper Motor Mount
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* (4) TS-07: 1-1/4" Fine Thread Drywall Screws
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* TSB-05: Semi-gloss latex paint
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h3. Safety Issues - Test Stand Body
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* Always wear safety glasses when working with carpentry tools
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* Take care when using saws (especially power saws)
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h3. Product - Test Stand Body
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(1) TS-01: Holoseat Test Stand Body
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h3. Procedure - Test Stand Body
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# Produce Side and Top Boards
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## Use a miter saw to cut (2) 12" long boards from *TSB-04: 36" Long 2x3 Board* to produce (2) *TSB-01: Side Boards*
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(also requires tape measure, carpentry square, and pencil)
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## Use a miter saw to cut (2) 5" long boards from *TSB-04: 36" Long 2x3 Board* to produce (2) *TSB-02: Top Boards*
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(also requires tape measure, carpentry square, and pencil)
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# Assemble the *TS-01: Holoseat Test Stand Body*
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## Use the bar clamps to secure (1) *TSB-01: Side Boards* and (1) *TSB-02: Top Boards* in a butt joint flush with the edge of the side board and with their ends aligned
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## Drill (2) 1/8" pilot holes through the face of the side board and into the edge of the top board
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## Use (2) *TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws* to secure the side board to the top board
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## Repeat the past 3 steps to attach the other *TSB-02: Top Boards* to the side board making sure the gap between the top boards is wide enough for the *TS-06: Nema 17 Stepper Motor Mount*
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*INSERT PIC HERE*
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## Place the *TS-06: Nema 17 Stepper Motor Mount* against the face of the side board between the top boards
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## Drill (4) 1/16" pilot holes into the face of the side board
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## Use (4) *TS-07: 1-1/4" Fine Thread Drywall Screws* to attach the motor mount to the side board making sure its top is flush with the top face of the top boards
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*INSERT PIC HERE*
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## Use the bar clamps to secure the other *TSB-01: Side Boards* to the opposite side of the (2) *TSB-02: Top Boards*
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## Drill (2) 1/8" pilot holes through the face of the side board and into the edges of the top boards (1 hole in each top board)
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## Use (2) *TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws* to secure the side board to the top boards