Assembly Instructions

Version 10 (J. Simmons, 12/25/2017 11:46 pm)

1 1 J. Simmons
h1. Assembly Instructions
2 1 J. Simmons
3 1 J. Simmons
{{toc}}
4 1 J. Simmons
5 1 J. Simmons
h2. Introduction
6 1 J. Simmons
7 1 J. Simmons
TBD
8 1 J. Simmons
9 1 J. Simmons
h2. Test Stand Body Assembly
10 1 J. Simmons
11 1 J. Simmons
h3. Tools - Test Stand Body
12 1 J. Simmons
13 2 J. Simmons
* Mitre Saw (preferably powered)
14 5 J. Simmons
* Pencil
15 2 J. Simmons
* Carpentry square
16 2 J. Simmons
* Tape Measure
17 2 J. Simmons
* Screw Gun
18 3 J. Simmons
* 1/16" Drill bit (for TS-07: 1-1/4" Fine Thread Drywall Screws)
19 4 J. Simmons
* 1/8" Drill bit (for TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws)
20 2 J. Simmons
* Phillips screw driving bit
21 5 J. Simmons
* (2) 12" (or larger) Bar clamps
22 8 J. Simmons
* Sand paper
23 8 J. Simmons
* Paint brush
24 9 J. Simmons
* Painter's Tape
25 10 J. Simmons
* Rags
26 1 J. Simmons
27 1 J. Simmons
h3. Materials - Test Stand Body
28 1 J. Simmons
29 5 J. Simmons
* (2) TSB-01: Side Boards
30 5 J. Simmons
* (2) TSB-02: Top Boards
31 7 J. Simmons
* (6) TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws
32 5 J. Simmons
* (1) TSB-04: 36" Long 2x3 Board
33 5 J. Simmons
* (1) TS-06: Nema 17 Stepper Motor Mount
34 5 J. Simmons
* (4) TS-07: 1-1/4" Fine Thread Drywall Screws
35 5 J. Simmons
* TSB-05: Semi-gloss latex paint
36 1 J. Simmons
37 1 J. Simmons
h3. Safety Issues - Test Stand Body
38 1 J. Simmons
39 5 J. Simmons
* Always wear safety glasses when working with carpentry tools
40 5 J. Simmons
* Take care when using saws (especially power saws)
41 1 J. Simmons
42 1 J. Simmons
h3. Product - Test Stand Body
43 1 J. Simmons
44 5 J. Simmons
(1) TS-01: Holoseat Test Stand Body
45 1 J. Simmons
46 1 J. Simmons
h3. Procedure - Test Stand Body
47 1 J. Simmons
48 5 J. Simmons
# Produce Side and Top Boards
49 5 J. Simmons
## Use a miter saw to cut (2) 12" long boards from *TSB-04: 36" Long 2x3 Board* to produce (2) *TSB-01: Side Boards*
50 5 J. Simmons
(also requires tape measure, carpentry square, and pencil)
51 5 J. Simmons
## Use a miter saw to cut (2) 5" long boards from *TSB-04: 36" Long 2x3 Board* to produce (2) *TSB-02: Top Boards*
52 5 J. Simmons
(also requires tape measure, carpentry square, and pencil)
53 6 J. Simmons
# Assemble the *TS-01: Holoseat Test Stand Body*
54 6 J. Simmons
## Use the bar clamps to secure (1) *TSB-01: Side Boards* and (1) *TSB-02: Top Boards* in a butt joint flush with the edge of the side board and with their ends aligned
55 6 J. Simmons
## Drill (2) 1/8" pilot holes through the face of the side board and into the edge of the top board
56 7 J. Simmons
## Use (2) *TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws* to secure the side board to the top board
57 6 J. Simmons
## Repeat the past 3 steps to attach the other *TSB-02: Top Boards* to the side board making sure the gap between the top boards is wide enough for the *TS-06: Nema 17 Stepper Motor Mount*
58 6 J. Simmons
*INSERT PIC HERE*
59 6 J. Simmons
## Place the *TS-06: Nema 17 Stepper Motor Mount* against the face of the side board between the top boards
60 6 J. Simmons
## Drill (4) 1/16" pilot holes into the face of the side board
61 6 J. Simmons
## Use (4) *TS-07: 1-1/4" Fine Thread Drywall Screws* to attach the motor mount to the side board making sure its top is flush with the top face of the top boards
62 6 J. Simmons
*INSERT PIC HERE*
63 6 J. Simmons
## Use the bar clamps to secure the other *TSB-01: Side Boards* to the opposite side of the (2) *TSB-02: Top Boards*
64 6 J. Simmons
## Drill (2) 1/8" pilot holes through the face of the side board and into the edges of the top boards (1 hole in each top board)
65 7 J. Simmons
## Use (2) *TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws* to secure the side board to the top boards
66 10 J. Simmons
*INSERT PIC HERE*
67 10 J. Simmons
# Paint the Test Stand Body
68 10 J. Simmons
## Lightly sand the new test stand body
69 10 J. Simmons
## Wipe down the test stand body with a rag
70 10 J. Simmons
## Use Painter's Tape to mask the *TS-06: Nema 17 Stepper Motor Mount* so it does not get paint on it during the next step
71 10 J. Simmons
## Apply (2) coats of *TSB-05: Semi-gloss latex paint* per the paint's instructions
72 10 J. Simmons
*INSERT PIC HERE*