Assembly Instructions
Version 6 (J. Simmons, 12/25/2017 11:41 pm)
1 | 1 | J. Simmons | h1. Assembly Instructions |
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2 | 1 | J. Simmons | |
3 | 1 | J. Simmons | {{toc}} |
4 | 1 | J. Simmons | |
5 | 1 | J. Simmons | h2. Introduction |
6 | 1 | J. Simmons | |
7 | 1 | J. Simmons | TBD |
8 | 1 | J. Simmons | |
9 | 1 | J. Simmons | h2. Test Stand Body Assembly |
10 | 1 | J. Simmons | |
11 | 1 | J. Simmons | h3. Tools - Test Stand Body |
12 | 1 | J. Simmons | |
13 | 2 | J. Simmons | * Mitre Saw (preferably powered) |
14 | 5 | J. Simmons | * Pencil |
15 | 2 | J. Simmons | * Carpentry square |
16 | 2 | J. Simmons | * Tape Measure |
17 | 2 | J. Simmons | * Screw Gun |
18 | 3 | J. Simmons | * 1/16" Drill bit (for TS-07: 1-1/4" Fine Thread Drywall Screws) |
19 | 4 | J. Simmons | * 1/8" Drill bit (for TSB-03: @#9@ x 2-1/2" Coarse Thread Drywall Screws) |
20 | 2 | J. Simmons | * Phillips screw driving bit |
21 | 5 | J. Simmons | * (2) 12" (or larger) Bar clamps |
22 | 1 | J. Simmons | |
23 | 1 | J. Simmons | h3. Materials - Test Stand Body |
24 | 1 | J. Simmons | |
25 | 5 | J. Simmons | * (2) TSB-01: Side Boards |
26 | 5 | J. Simmons | * (2) TSB-02: Top Boards |
27 | 5 | J. Simmons | * (6) TSB-03: #9 x 2-1/2" Coarse Thread Drywall Screws |
28 | 5 | J. Simmons | * (1) TSB-04: 36" Long 2x3 Board |
29 | 5 | J. Simmons | * (1) TS-06: Nema 17 Stepper Motor Mount |
30 | 5 | J. Simmons | * (4) TS-07: 1-1/4" Fine Thread Drywall Screws |
31 | 5 | J. Simmons | * TSB-05: Semi-gloss latex paint |
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33 | 1 | J. Simmons | h3. Safety Issues - Test Stand Body |
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35 | 5 | J. Simmons | * Always wear safety glasses when working with carpentry tools |
36 | 5 | J. Simmons | * Take care when using saws (especially power saws) |
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38 | 1 | J. Simmons | h3. Product - Test Stand Body |
39 | 1 | J. Simmons | |
40 | 5 | J. Simmons | (1) TS-01: Holoseat Test Stand Body |
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42 | 1 | J. Simmons | h3. Procedure - Test Stand Body |
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44 | 5 | J. Simmons | # Produce Side and Top Boards |
45 | 5 | J. Simmons | ## Use a miter saw to cut (2) 12" long boards from *TSB-04: 36" Long 2x3 Board* to produce (2) *TSB-01: Side Boards* |
46 | 5 | J. Simmons | (also requires tape measure, carpentry square, and pencil) |
47 | 5 | J. Simmons | ## Use a miter saw to cut (2) 5" long boards from *TSB-04: 36" Long 2x3 Board* to produce (2) *TSB-02: Top Boards* |
48 | 5 | J. Simmons | (also requires tape measure, carpentry square, and pencil) |
49 | 6 | J. Simmons | # Assemble the *TS-01: Holoseat Test Stand Body* |
50 | 6 | J. Simmons | ## Use the bar clamps to secure (1) *TSB-01: Side Boards* and (1) *TSB-02: Top Boards* in a butt joint flush with the edge of the side board and with their ends aligned |
51 | 6 | J. Simmons | ## Drill (2) 1/8" pilot holes through the face of the side board and into the edge of the top board |
52 | 6 | J. Simmons | ## Use (2) *TSB-03: #9 x 2-1/2" Coarse Thread Drywall Screws* to secure the side board to the top board |
53 | 6 | J. Simmons | ## Repeat the past 3 steps to attach the other *TSB-02: Top Boards* to the side board making sure the gap between the top boards is wide enough for the *TS-06: Nema 17 Stepper Motor Mount* |
54 | 6 | J. Simmons | *INSERT PIC HERE* |
55 | 6 | J. Simmons | ## Place the *TS-06: Nema 17 Stepper Motor Mount* against the face of the side board between the top boards |
56 | 6 | J. Simmons | ## Drill (4) 1/16" pilot holes into the face of the side board |
57 | 6 | J. Simmons | ## Use (4) *TS-07: 1-1/4" Fine Thread Drywall Screws* to attach the motor mount to the side board making sure its top is flush with the top face of the top boards |
58 | 6 | J. Simmons | *INSERT PIC HERE* |
59 | 6 | J. Simmons | ## Use the bar clamps to secure the other *TSB-01: Side Boards* to the opposite side of the (2) *TSB-02: Top Boards* |
60 | 6 | J. Simmons | ## Drill (2) 1/8" pilot holes through the face of the side board and into the edges of the top boards (1 hole in each top board) |
61 | 6 | J. Simmons | ## Use (2) *TSB-03: #9 x 2-1/2" Coarse Thread Drywall Screws* to secure the side board to the top boards |