h1. Assembly Instructions {{toc}} h2. Introduction Below are the assembly instructions for the v0.3 *Holoseat* controller. This version is built using an "AdaFruit Feather 32u4 Basic Proto":https://www.adafruit.com/product/2771. It also includes a remotely mountable sensor board. You will need to use your soldering skills on this build. h2. Sensor Board Assembly h3. Tools - Sensor Board * Diagonal Cutters * Wire Strippers * Needle Nose Pliers * Soldering Iron * Punch Down Tool h3. Materials - Sensor Board * (1) HS001 - Double-Side Prototype PCB * (1) HS002 - Category 5e Jack * (2) HS003 - 750 OHM 1/2W 1% Axial Resistor * (2) HS004 - OH090U Hall Effect Sensor * (2) HS005 - Diffused Blue 3mm LED * Hook up wire * Solder h3. Safety Issues - Sensor Board * Care must be taken when using sharp hand tools to avoid cuts * Care must be taken when using the soldering iron, the tip is very hot * Always wear safety glasses while working with soldering irons * Avoid breathing in the soldering fumes, use a vent or hood if needed to provide adequate ventilation h3. Product - Sensor Board (1) Holoseat Sensor Board h3. Procedure - Sensor Board # Prepare Sensor/LED sub-assemblies Repeat this procedure twice to assemble (2) *Sensor/LED sub-assemblies* ## Take (1) *HS004 - OH090U Hall Effect Sensor* and (1) *HS005 - Diffused Blue 3mm LED* from your supplies !0h090u1-400x302.png! ## Solder the LED's anode (long leg) to pin 3 of the sensor (the data pin) and solder the LED's cathode (short leg) to pin 2 of the sensor (the ground pin) using the following steps !led-plus-sensor.png! ### Align the LED to it sits on top of the sensor with the long leg next to pin 3 and the short leg next to pin 2 ### Wrap the LED's long leg around pin 3 to create a secure physical connection ### Wrap the LED's short leg around pin 2 to create a secure physical connection ### Apply solder to the two joints formed in the steps above to secure the connections between the LED and the sensor ## Cut approximately 40 cm lengths of black, red, and green hook up wire ## Strip both ends of the (3) lengths of hookup wire ## Solder the hookup wire to the ends of the sensor pins (red to pin 1, black to pin 2, and green to pin 3) using the following steps !led-plus-sensor-and-leads.png! ### Wrap one end of the red hook up wire around pin 1 to create a secure physical connection ### Apply solder to the joint formed in the step above to secure the connections between the red hookup wire and pin 1 ### Wrap one end of the black hook up wire around pin 2 to create a secure physical connection ### Apply solder to the joint formed in the step above to secure the connections between the black hookup wire and pin 2 ### Wrap one end of the green hook up wire around pin 3 to create a secure physical connection ### Apply solder to the joint formed in the step above to secure the connections between the green hookup wire and pin 3 ## Apply sufficient heat shrink to the red and green joints to cover them completely ## Apply sufficient heat shrink to assembly to completely cover the solder joints of all three leads, leaving some overlapping the LED to give it strain releaf ## Apply larger heat shrink to the three leads made from the hookup wire to complete the *Sensor/LED sub-assembly* # Prepare the *HS002 - Category 5e Jack* ## Cut approximately 20 cm each of the following colors of hookup wire: (2) green, (1) red, (1) black ## Strip one end of each length of hookup wire ## Use a punch down tool to connect the hookup wires to their corresponding positions on the *HS002 - Category 5e Jack* for pinout option A ### Punch down the stripped end of the red hookup wire to Brown wire position of the Cat5e Jack ### Punch down the stripped end of the black hookup wire to Brown/White wire position of the Cat5e Jack ### Punch down the stripped end of a green hookup wire to Green wire position of the Cat5e Jack ### Punch down the stripped end of the other green hookup wire to Blue/White wire position of the Cat5e Jack !cat5e-jack-with-leads.png! # Finish Assembling the Sensor Board Reference the image below for the following steps !sensor-board.png! ## Connect the black leads ### Test fit the black leads from both *Sensor/LED sub-assemblies* and the *HS002 - Category 5e Jack*, cutting the wires to length as necessary (remember to leave room for the stripped wire) ### Strip the three black wires from the step above ### Position the three black wires above in the correct holes of the *HS001 - Double-Side Prototype PCB* and bend them over to create a secure physical connection ### Apply solder to the joint formed in the step above to secure the connection among the three black leads ## Connect the red leads ### Take the (2) *HS003 - 750 OHM 1/2W 1% Axial Resistors* and position them according to the diagram (making sure to bend their leads to secure them in place ### Test fit the red leads from both *Sensor/LED sub-assemblies* and the *HS002 - Category 5e Jack*, cutting the wires to length as necessary (remember to leave room for the stripped wire) ### Strip the three red wires from the step above ### Position the three red wires above in the correct holes of the *HS001 - Double-Side Prototype PCB* and bend them over to create a secure physical connection ### Cut a short length of red hookup wire to bridge the red leads according to the diagram ### Strip both ends of this additional length of red wire and place it according to the diagram, bending its ends over to create a secure physical connection ### Apply solder to the joint formed in the step above to secure the connection among the three red leads ## Connect each of the green leads Repeat these steps for each of the sensors' green leads according to the diagram ### Test fit the green leads from one of the *Sensor/LED sub-assemblies* and the *HS002 - Category 5e Jack*, cutting the wires to length as necessary (remember to leave room for the stripped wire) ### Strip the two green wires from the step above ### Position the two green wires above in the correct holes of the *HS001 - Double-Side Prototype PCB* and bend them over to create a secure physical connection ### Apply solder to the joint formed in the step above to secure the connection among the two green leads The Sensor Board is now complete. h2. Controller Assembly h3. Tools- Controller * Diagonal Cutters * Wire Strippers * Needle Nose Pliers * Soldering Iron * Punch Down Tool h3. Materials- Controller * (1) HS002 - Category 5e Jack * (1) HS007 - Adafruit Feather 32u4 Basic Proto * (1) HS008 - 16mm Illuminated Pushbutton - Green Momentary * (1) HS011 - 220 ohm 1/2W 5% Carbon Film Resistor * (1) HS012 - 10K ohm 1/2W 5% Carbon Film Resistor * Hook up wire * Solder h3. Safety Issues- Controller * Care must be taken when using sharp hand tools to avoid cuts * Care must be taken when using the soldering iron, the tip is very hot * Always wear safety glasses while working with soldering irons * Avoid breathing in the soldering fumes, use a vent or hood if needed to provide adequate ventilation h3. Product- Controller (1) Holoseat Controller h3. Procedure- Controller # Connect the *HS008 - 16mm Illuminated Pushbutton - Green Momentary* ## Prepare the *HS008 - 16mm Illuminated Pushbutton - Green Momentary* ### Cut approximately 20 cm each of the following colors of hookup wire: (1) green, (1) red, (2) black ### Strip both ends of all (5) lengths of hookup wire ### Physically connect one end of the black hookup wire to the (-) terminal of the *HS008 - 16mm Illuminated Pushbutton - Green Momentary* (this is the negative terminal of the embedded LED) ### Solder this joint to complete the connection ### Physically connect one end of a green hookup wire to the (+) terminal of the *HS008 - 16mm Illuminated Pushbutton - Green Momentary* (this is the positive terminal of the embedded LED) ### Solder this joint to complete the connection ### Physically connect one end of the black hookup wire to one of the remaining terminals of the *HS008 - 16mm Illuminated Pushbutton - Green Momentary* (this is one of the leads for the switch) ### Solder this joint to complete the connection ### Physically connect one end of the red hookup wire to one of the remaining terminals of the *HS008 - 16mm Illuminated Pushbutton - Green Momentary* (this is one of the leads for the switch) ### Solder this joint to complete the connection ## Connect the LED portion of the *HS008 - 16mm Illuminated Pushbutton - Green Momentary* ### Take (1) *HS011 - 220 ohm 1/2W 5% Carbon Film Resistor* and place it in the proto area of the *HS007 - Adafruit Feather 32u4 Basic Proto*, with one pin through a Ground hole and the other toward an edge of the proto area ### Solder these joints to complete the connection ### Take the black hookup wire connected to the (-) terminal of the *HS008 - 16mm Illuminated Pushbutton - Green Momentary* and put it through a hole next in the proto field next to the *HS011 - 220 ohm 1/2W 5% Carbon Film Resistor* ### Take the green hook up wire connected to the (+) terminal of the *HS008 - 16mm Illuminated Pushbutton - Green Momentary* and put it through the hole for pin 13 on the *HS007 - Adafruit Feather 32u4 Basic Proto* ### Solder these joints to complete the connection, making sure to bridge the black wire to the *HS011 - 220 ohm 1/2W 5% Carbon Film Resistor* !led-on-feather.png! ## Connect the switch portion of the *HS008 - 16mm Illuminated Pushbutton - Green Momentary* ### Take (1) *HS012 - 10K ohm 1/2W 5% Carbon Film Resistor* and place it in the proto area of the *HS007 - Adafruit Feather 32u4 Basic Proto*, with both pins in the proto area with open holes adjacent to use with later connections ### Solder these joints to complete the connection ### Cut a short length of green hookup wire to connect one end of the *HS012 - 10K ohm 1/2W 5% Carbon Film Resistor* to pin 10 ### Insert the green hookup wire into a hole adjacent to the *HS012 - 10K ohm 1/2W 5% Carbon Film Resistor* and into pin 10 ### Solder these joints to complete the connection, making sure to bridge the green wire to the *HS012 - 10K ohm 1/2W 5% Carbon Film Resistor* ### Cut a short length of red hookup wire to connect one end of the *HS012 - 10K ohm 1/2W 5% Carbon Film Resistor* to a hole in the row of 3.3 volt holes ### Insert the red hookup wire into a hole adjacent to the *HS012 - 10K ohm 1/2W 5% Carbon Film Resistor* and a hole in the row of 3.3v holes ### Insert the red hookup wire from the *HS008 - 16mm Illuminated Pushbutton - Green Momentary* into a hole adjacent to the 3.3v connections that are in progress ### Solder these joints to complete the connection, making sure to bridge the red wires to the *HS012 - 10K ohm 1/2W 5% Carbon Film Resistor* ### Insert the remaining black hookup wire into a ground hole !switch-connected-to-feather.png! # Prepare the *HS002 - Category 5e Jack* ## Cut approximately 20 cm each of the following colors of hookup wire: (2) green, (1) red, (1) black ## Strip one end of each length of hookup wire ## Use a punch down tool to connect the hookup wires to their corresponding positions on the *HS002 - Category 5e Jack* for pinout option A ### Punch down the stripped end of the red hookup wire to Brown wire position of the Cat5e Jack ### Punch down the stripped end of the black hookup wire to Brown/White wire position of the Cat5e Jack ### Punch down the stripped end of a green hookup wire to Green wire position of the Cat5e Jack ### Punch down the stripped end of the other green hookup wire to Blue/White wire position of the Cat5e Jack !cat5e-jack2-with-leads.png!